Polish armor of tanks and combat vehicles [ANALYSIS]
https://defence24.pl/strona-autora/damian-ratkaA little-known fact, also in Poland, are national achievements in the field of ballistic shields for military vehicles. In this article, we will try to present Polish solutions in this specialized industry.
Many Polish solutions in the field of ballistic shields have been developed by a team led by prof. dr hab. Eng. Adam Wiśniewski at the Military Institute of Armament Technology.
WITU employees have created many different solutions, often very innovative for their times.
ERAWA-1
Let's start with the most famous achievement of our designers, which is the ERAWA ("Explosive Reactive Armor Wiśniewski Adam") family.
Work on the ERAWA shields began in the second half of the 1980s at the Military Institute of Armament Technology. These solutions were developed with the aim of modernizing the tanks in the Polish Armed Forces at that time, mainly of the T-72 family.
The first variant of the new ERAWA-1 shield was installed on the experimental T-72M2D Wilk, which can be considered one of the prototypes of the later PT-91 Twardy. ERAWA-1 is characterized by modules in the form of cassettes with dimensions of 150x150x26 mm and a weight of 2.9 kg.
The cassettes are bolted to brackets, which in turn are welded to the vehicle shell. In total, there were 394 ERAWA-1 modules on the tank, of which the front of the hull was protected by 118 cassettes, the turret by 108, and 84 cubes on the side skirts. The total weight of this set is 1144 kg. This is the so-called the first generation of reactive armor straight from WITU.
The module (cassette) is made of armored steel filled with explosives (TNT or TNT-hexogen). From the outside, the latter was covered with a plate made of armor steel of high hardness (about 500 BHN) and 6 mm thick.
During the tests, it turned out that ERAWA-1 can significantly reduce the possibility of penetrating homogeneous armor made of rolled steel. In the case of HEAT warheads of the PG-7 and PG-9 (RPG-7) types, the ability to perforate was reduced by 92%, in the 9M113 (Competition ATGM) - by 83%, and in the 3BK14M (125 mm tank shell) - by 94% .
ERAWA-1 modules do not detonate when hit by armor-piercing rounds fired from heavy machine guns, such as the common 14.5mm machine gun, artillery ammunition fragments, and munitions incendiaries such as napalm, thermite, or burning fuel.
It should be remembered that the ERAWA-1 does not provide protection against tandem HEAT warheads and kinetic armor-piercing ammunition such as APFSDS tank ammunition ("Armor Piercing Fin Stabilized Discarding Sabot").
ERAWA-2
These shortcomings were addressed with the introduction of an improved variant, which was named ERAWA-2. The dimensions of the ERAWA-2 cube are 150x150x46 mm, and the weight is 4.7 kg. The cassette has a sandwich construction. Beneath the layer of TNT or TNT-hexogen is a thin plate of high-hardness steel, under which another layer of explosive is placed, and on the bottom there is a plate of armor steel that closes the case.
ERAWA-2 cubes are mounted to the vehicle similarly to ERAWA-1. Over time, a new, modular assembly solution was introduced that allows for more efficient replacement of used cartridges.
204 ERAWA-1 and 92 ERAWA-2 modules were installed on PT-91 tanks. The whole has a mass of about 2014 kg. This variant is referred to as the second generation. There is also a third generation with a different mounting system. This system consists of 164 ERAWA-1 and 92 ERAWA-2 cassettes with a total weight of approximately 907 kg. This variant is mainly found on PT-91M Pendekar tanks for Malaysia.
As for the protective properties against single HEAT warheads such as 9M111 (Fagot ATGM), 9M113 (Competition ATGM) and 3BK14M (125mm tank round), the reduction in the penetrating ability of the HEAT jet is about 95%. In the case of explosively formed penetrators (EFP, "Explosively Formed Penetrator"), the reduction of the potential for armor perforation is 94%.
Against tandem HEAT warheads like the IT600 from the Panzerfaust grenade launcher, 3 ERAWA-2 modules reduce the armor penetration ability by about 50%. This is a very good result. The results of the ERAWA-2 armor tests were a surprise to the manufacturer of the grenade launcher, the German company Dynamit Nobel.
When it comes to protection against kinetic rounds, such as the aforementioned APFSDS, a lot depends on what type of ammunition is used. During the tests, the basic type of 125 mm APFSDS ammunition - 3BM15 - was used in the Polish Army. Its armor perforation potential was reduced by the ERAWA-2 modules by about 57%. This is a very good result, but mainly due to the fact that the 3BM15 is an obsolete ammunition.
Unfortunately, we do not know the ability to reduce penetration by more modern types of kinetic rounds, although ERAWA-2 modules were tested against the 120 mm DM33A1 ammunition. The German shell was unable to penetrate the T-72/PT-91 model of the frontal hull protected by the ERAWA-2. On this basis, it can be estimated that the offered level of penetration reduction of this type of ammunition is in the range of about 30-40%.
ERAWA-2 is certainly not able to provide sufficient protection against modern APFSDS ammunition, such as American M829A2, A3 and A4 with a depleted uranium core, German DM53, DM63, DM73 made of tungsten sinters, technically similar K279 and K279i from the Republic of Korea, or more modern Russian types, including the 3BM42, 3BM48, 3BM59 or 3BM60.
ERAWA-1 and ERAWA-2 cassettes were also covered with a 4 mm layer of radar wave absorber marked 1K2KS, and in the second variant 1KF2KS. These can absorb waves in the X and Ku bands with a frequency of 8-16 GHz, thanks to which the detection range of a vehicle protected in this way is reduced by about 50-60%.
Pangolin
During the International Defense Industry Exhibition in 2022, WITU presented the successor to the ERAWA-1 and ERAWA-2 explosive reactive armor. The new product was baptized in English as Pangolin. In Polish, it is a pangolin, a type of African mammal that is distinguished by tile-shaped scales covering the body. In this context, the name seems more than apt.
In general, the modules and cartridges of the Pangolin explosive reactive armor have dimensions practically identical to those in the ERAWA-2. The exception is the thickness, which in various variants of Pangolin can be 52 mm or 92 mm.
Another difference is the modular design of the cassettes. This means that in the case of the variants presented by the Military Institute of Technology during MSPO 2022, initially marked as model 1 and model 2, various basic armor protection solutions can be used.
The Model 1 has a single reactive layer containing 750 grams of explosive and a total mass of approximately 4 kg. Model 2, on the other hand, received two reactive layers, with an explosive with a total weight of about 1.5 kg, and the weight of the complete module is about 5.8 kg.
Thanks to the aforementioned modular construction of the cartridges, various fillings can be used, not only in the form of explosive reactive armor, but also, for example, passive steel-ceramic armor or a combination of many solutions.
What's more, Pangolin cassettes can directly replace ERAWA-1 and ERAWA-2 cassettes due to identical mounting points. They can also be combined to form a multi-layer reactive or passive shield, depending on the solutions used.
For the presentation during MSPO 2022, Pangolin successfully passed static tests. Dynamic tests were also planned. Unfortunately, little is currently known about this extremely promising solution.